Astamed Healthcare (I) Pvt.Ltd.- Manufacturer and Exporter of Pharmaceutical Products, Pellcoat - Coated Pellets Ready to fill in sustain Release, Enteric Coated form
Design Infrastructure    

The construction, facilities and machineries are as per the WHO GMP standards. The manufacturing area is designed as per Clean Room specification. All primary manufacturing areas are designed as per Class 10,000. All the machinery in the factory are designed to meet the GMP requirements. Light is installed keeping in mind that the necessary lux is maintained at all times. AHU’s is also made separate for each area and of appropriate capacities prescribed by the authorities.

The Service & Maintenance Floor is so designed that the maintenance staff can do their regular maintenance without entering the manufacturing area thus keeping all the contaminations away from the manufacturing area and carrying on the manufacturing and maintenance activities without interrupting each-others activities.


Atomization Adaptations of latest technology and the atomizations have been considered as one of the key factor in designing each and every department of manufacturing and filling activities to achieve GMP requirements. The computer techniques are being used from the first point of the business activity to assure smooth running of the Organisation.

Manufacturing Facilities


Some of the salient features of the design concepts:

  1. No wood or asbestos component

  2. Each zone has separate AHUs (Air Handling Units), dehumidification unit and dust extraction systems.

  3. Segregation of every critical processing activity in each zone, to avoid cross-contamination. Respective zones, areas and even uniforms marked with specific colours to ensure total segregation.

  4. Air environment conditioned in each area with respect to temperature, humidity, filtration, particle counts, etc.

  5. Conformation of each processing stage with US Federal Standard 209E class of cleanliness; viz. 100, 1,000, 10,000, 100,000 with respect to room air changes, pressure, particle count, flow direction etc.

  6. Isolated and dedicated production facilities for B-Lactum and Cephalosporin dosage forms.

The Plant is equipped with modern high-speed machines and integrated packaging lines to be cost efficient with programmable logic control (PLC).

Extensive use of non-fill devices, on line metal detection, visual inspection machines, multi-station tablet presses, Double layer table compression, multi station blister pack machine (Kit pack), FFS machines for liquid filling and powder filling, are some of the examples.

The plant—with high capacities and scope for future expansion—is capable of manufacturing all dosage forms viz. Tablets, General Capsules, Liquid Orals in bottles and sachets, Dry powder for suspension, Oral Powder in sachets, External preparation like ointment and external powder, coated pellets and beta-lactum capsule/dry powder.

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Manufacturing Facility : Design Infrastructure | Manufacturing Environment | Factory Layout |
Movement : Material Movement | Personnel Movement | Utility : Water System | Boiler (Steam) | Air Compressor |
Vaccum System | Air Handling System | Chilled Water | Generator | Effluent Treatment Plant| Manufacturing Department :
Tablet Department | Liquid Department | Capsule Department | Powder Oral Department | External Oinment Cream & Lotion |
Powder External | Pelletization | Capsule Beta-Lactum | Powder Nutritional | Factory Location | Production Capaciity | Product Segment :
Formulation : Tablet | Capsules | Capsules (BL) | Liquid | Creams & Lotion | Powder External | Powder Oral | Generic Products | Pelletization |
Direct Compression Granules (DC) | Active Pharmaceutical Ingredients (API) | Quality Managment | Esteemed Clients
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